PP Woven Bag/PE Film/LDPE Film Washing System
The system is designed for the recycling of material such as Post-Consumer/Industrial PE film, LDPE film, PP woven bags, etc. The resulting flakes produced is of high purity and low moisture content suitable either for sale or further processing. The input film should be free of foreign matters/interfering material, such as steel, minerals/stones, glass. When the impurity beyond 40%, additional equipment’s must be added to guarantee the clean of the product. Due to the varying input materials, contamination levels and system requirements in different regions, we can offer a range of standard system that can be tailored to suit your individual requirements. Customers are most welcome and are encouraged to attend the trial to see the plant in operation.
Model and Specification: -
| Normal throughput | 250-300 Kg/hr | 500 Kg/hr | 1000 Kg/hr |
|---|---|---|---|
|
Output moisture PE/PP film |
approx. 8% |
approx. 8% |
approx. 5-7% |
|
Total space (L x B x H) |
18 x 8.7 x 4.8 m |
27 x 5.8 x 5.3 m |
58 x 7.6 x 7.5 m |
|
Circulating water volume |
18-22 m3 |
24-26 m3 |
30 m3 |
|
Water consumption |
1 m3 |
1 m3 |
1 m3 |
|
Operator |
3 persons |
3 persons |
4 persons |
Features: -
- Pre-shredding and pre-washing system remove a large percentage of abrasive materials (sand, grit etc.) to protect the rest of the system.
- Shredding system is designed specifically for film materials to create a uniform particle size which is easy for washing and drying.
- High speed washing system optimized according to the specific material type liberates and separates contamination from film flakes.
- Shredding, high speed washing and drying stages are optimized to avoid over processing which can cause material loss (fines creation).
- Mechanical (centrifugal and squeezing) and thermal drying systems control the moisture content of the finished product.
- Intelligent system automation ensures that components actions are sequenced and monitored.
- Therefore, system capacity is maximized, and the system is effectively protected against un-shred able materials.
RAW MATERIAL (POST CONSUMER/INDUSTRIAL WOVEN BAG,FILM)
PROCESS FLOW OF WASHING LINE
1. Conveyor
2. granulator
3. Inclined Friction Washer
4. Float Sink Washing Tank
5. Screw Loader
6. Inclined Friction Washer
7. Centrifugal Dryer
8. thermal Drying System
9. Buffer Silo
FINAL PRODUCT (WASHED DECONTAMINATED FLAKES)
HDPE Bottle/ Containers Washing System
This washing system is designed for the recycling of Post-Consume/Industrial HDPE bottles, containers, etc. The resulting flakes produced is of high purity and low moisture content suitable either for sale or further processing. Due to the varying input materials, contamination levels and system requirements in different regions, we can offer a range of standard system that can be tailored to suit your individual requirements and customers are most welcome and are encouraged to attend the trial to see the plant in operation. The input film should be free of foreign matters/interfering material, such as steel, minerals/stones, glass.
Model And Specification: -
| Normal throughput | 500 Kg/hr | 1000 Kg/hr | 2000 Kg/hr |
|---|---|---|---|
|
Output moisture PE/PP film |
approx. 1-2% |
approx. 1-2% |
approx. 1-2% |
|
Total space (L x B x H) |
18 x 11 x 7 m |
41 x 6.2 x 5.1 m |
50 x 6.3 x 5.1 m |
|
Circulating water volume |
15-20 m3 |
Approx. 11 m3 |
20-25 m3 |
|
Water consumption |
0.8 m3 |
1 m3 |
1 m3 |
|
Operator |
2-3 persons |
3-4 persons |
3-4 persons |
Features: -
- The washing line is designed for rigid plastics with a wall thickness ranging from 1~25 mm such as HDPE bottle container, etc.
- The shredding system is with wear-resistant design to maximize the consistent running of the system and minimize operational costs.
- The underwater force-washing paddle of the washing tank maximize the washing efficiency.
- Mechanical and thermal drying systems minimize the moisture of the end product.
- Shredding, high-speed washing and drying is set at suitable intensity to avoid over friction and cause material loss (fines creation).
- System automation ensures that components actions are linked, the system capacity is maximized, and the system is protected against interfering material in the best way.
RAW MATERIAL (POST CONSUMER/INDUSTRIAL RIGID PLASTIC)
PROCESS FLOW OF WASHING LINE
1. Conveyor
2. granulator
3. Inclined Friction Washer
4. Float Sink Washing Tank
5. Inclined Friction Washer
6. Centrifugal Dryer
7. Blower
8. Zig Zag Separator
9. Metal Detector
10. Buffer Silo
FINAL PRODUCT ( WASHED DECONTAMINATED FLAKES)
